Corrosion is one of the most significant threats to the longevity of assets in industries that handle volatile materials, such as oil, gas, or petrochemicals.
Large industrial containers like boilers or pressure vessels can corrode gradually, leading to leaks or failures that impact performance and reliability if not properly monitored.
Without corrosion monitoring, asset failure and even explosions can occur, creating safety risks for personnel, incurring significant equipment costs, and causing environmental harm.
Monitoring corrosion and detecting rust is essential because it helps prevent asset degradation over time, allowing issues to be addressed before they escalate into critical problems.
What is Corrosion Monitoring?
Corrosion monitoring involves tracking and assessing the gradual deterioration of materials (typically metals) caused by chemical reactions, electrochemical processes, friction, or other environmental factors.
In essence, corrosion monitoring is the process of observing the ongoing decay of materials over time.
Corrosion typically appears as a visible change or irregularity in a material, such as discoloration or surface alterations.
When inspecting for corrosion, it’s important to look for any abnormalities on the surface or walls that may indicate its presence.
If corrosion is detected on a component, such as a wall or floor, it’s essential to begin monitoring its progression. This helps track how it evolves over time and provides data to recommend necessary maintenance to prevent further damage.
Why is Corrosion Monitoring Important?
SAFETY
Corrosion monitoring is critical in any industry that uses assets that degrade over time, but it is especially critical in industries that work with volatile materials, which can explode if improperly stored.
As equipment ages, it becomes more corrosive and less resistant to harsh conditions such as high pressures and temperatures.
The goal of corrosion monitoring is to track potential problem areas in equipment in order to avoid accidents and keep personnel safe.
COST REDUCTION
When an asset, such as a boiler, fails prematurely due to corrosion, it can be extremely expensive to replace.
Corrosion can present huge annual costs in terms of damaged equipment in process-intensive industries such as the Chemicals industry, where work is done in refineries or plants that require the use of large storage containers for potentially volatile substances.
Corrosion monitoring systems can help businesses avoid these costs by extending the life of equipment and assets.
The Benefits of Corrosion Monitoring
To safeguard your investment and lower the life-cycle costs of your operation, implementing some form of corrosion monitoring can provide:
- An early warning system to notify you of potentially dangerous conditions before corrosion-related failures occur.
- Insights into system parameters that have contributed to corrosion, such as pressure, temperature, pH, or flow rate.
- Evaluation of the effectiveness of corrosion prevention methods, such as chemical inhibition.
- Valuable data to guide ongoing management decisions and facility maintenance needs.
IMPROVED EFFICIENCY
In addition to helping prevent accidents and cut costs, corrosion monitoring can improve the efficiency of industrial operations by:
- Extending the life of existing assets and of related operational equipment
- Providing insights into the kinds of materials that are less likely to corrode for future asset purchasing
- Contributing to the identification of cost-effective methods for remedying corrosion growth and related issues
- Identifying conditions related to corrosion in the operating environment—either that contribute to corrosion or that seem to mitigate corrosion—which can then be used to inform purchasing and maintenance decisions
- Helping to reduce facility shutdown time
We offer tried and tested services in Crockett, Grapeland, Kennard, Latexo, Lovelady, Ratcliff, HOUSTON, TEXAS.
We also offer tried and tested services in Longbeach, and cities, towns, suburbs, localities, and places close to Long Beach such as Lakewood, Rossmoor, Lincoln Village, Seal Beach, Hawaiian Gardens, Los Alamitos, Cypress, Bellflower, Carson, La Palma, Paramount, Cerritos, East Compton, West Carson, Compton, Norwalk, Stanton, Westminster, Lomita, Downey, Lynwood, Rolling Hills Estates, Cudahy, CALIFORNIA.
Our friendly and experienced customer service team is here to help you!
Call Raven American Tanks at +1 800 656 0167
Or email at info@amtanks.com
1305 W 11th St #4087 Houston, TX 77008 USA
3711 Long Beach blvd Suite 4057 4th Floor # 1079 Long Beach, CA 90807 USA
